ARS – FLEXIBOWL

FlexiBowl® is the flexible parts feeding system for automated production lines using industrial robot or cobots. It is patented and produced by ARS S.r.l. and sold in more than 40 countries worldwide, including through authorized distributors.

FlexiBowl® optimizes parts feeding by ensuring more parts are available for pick-up by the gripper in every cycle. The system improves overall feed rates, increases productivity and reduces changeover times.

The parts are fed onto a disc by one or more hoppers and positioned optimally. The combined action of the pulse generator and the rotational movement means every single part is quickly stabilized so that the robot can pick and place it as efficiently as possible.
Communication between the robot, PLC or vision system and FlexiBowl® is actuated via Ethernet or I/O and made easier by a communication plug-in available for almost all industrial robots and PLCs.
By clicking on the blue buttons in the image below, you can discover the FlexiBowl® interactive map that allows you to find out more about the functions of this cutting-edge flexible parts feeder system.
FlexiBowl® orients and separates parts and can be integrated with any vision system and any robot for parts feeding. The FlexiBowl® system is highly versatile, capable of feeding parts between 1 and 300 mm and from 1 to 300g, regardless of Geometry,Surface and Material.
FlexiBowl® is available in 6 models.
Choosing the right model according to:
 Expected productivity;
How parts should be set down;
Overall dimensions and available space;
Interactions with other features on the production line;
Reference standards and regulations;
Characteristics of the production setting
The Trusted Choice
Used in thousands of production lines globally for feeding and loading all types of parts with measurements of 1 to 250 mm.
Skill and Experience
More than 30 years of experience in automation and robotics,  responding quickly to the specific needs of those who choose automation.
Continuing Support
Whether it’s analyzing the application, choosing the right solution or testing, with ultra-rapid delivery. Automation is a journey together.
Integration as the Driver of Design
Suitable for both harsh and clean environments

New Product: FlexiBowl®1200

From the constant dialogue with the market, FlexiBowl®1200 is born.
A newer, larger, and more efficient model, designed to:

  • Boost the productivity of all lines that need to handle large-sized components
  • Offer greater flexibility without sacrificing a compact and optimized layout.

Its vast surface makes it the largest flexible feeder on the market. The increased gripping area and the ability to handle a wider range of component allow the introduction of flexible automation in new processes.

ADVANTAGES

Cleanroom
This option is certified for use in ISO 5 Cleanrooms according to ISO 14644-1, while retaining all the FlexiBowl® features.
Flexibility
Pulse speed, acceleration and frequency are easy to modify. Optimal separation can be achieved for each part enabling frequent production changeovers. Electronic and mechanical systems work together programming and reprogramming of the software.
Speed
Higher speed rate means better productivity. FlexiBowl® is often the choice when it comes to fulfilling significantly large orders, because of the extraordinary quantity of parts it processes.
Easy to use
No special technical training needed for programming. Operators can handle the system autonomously right from the first use. FlexiBowl® is perfect for frequent production changeovers taking just a few seconds, with no need for long mechanical retooling.
Easy to reprogram
FlexiBowl® can be reprogrammed and made even more powerful with further options for any transformation the production line has to undergo to meet market needs. The parameters of FlexiBowl® are extremely easy to modify.
Compatibility
FlexiBowl® is compatible with all cobots and industrial robots that support the Ethernet (TCP/IP, UDP/IP), Ethernet/IP, digital I/O protocols. Plug-ins are available for communication with robots.
Integration
FlexiBowl® can be deployed on production lines in numerous industries. Its range of options is designed to offer customization and perfect integration: dispersion and deflection systems, cleanroom version, FDA-compliant and anti-static surfaces, and much more besides.
Reduced wastage
FlexiBowl® allows parts to be fed without damaging them: the quality of the action exceeds that of traditional solutions. Parts are handled with greater precision and care. No parts wasted and increased productivity.
Self-reliant but never alone
We provide support at all stages: from the choice of system, to shipping, set up, start up and during operation and changeovers. Routine maintenance is drastically reduced compared to traditional technologies. Our goal is for you to feel self-reliant but never alone.

Operating Modes

Traditional

FlexiBowl® is the only system that has a circular sequence consisting of feeding, rotation, jogging and pick-up. These actions are performed in parallel to prevent stalling, but also to achieve fantastic benefits in terms of efficiency. Perfect for extreme picking precision.

FlexiTrack

The motor and the flip mechanism work continuously to rotate the disc constantly and smoothly. Greater productivity is achieved with a touch less precision. Perfect for parts with simple geometries.

Multiple Parts Feeding

Handles up to 4 types of parts simultaneously. Minimizes layout and production costs in processes that use several parts simultaneously.

Options

We can help you choose the best options for your components

Backlight

Available in IR, red or white

Toplight

Available in IR, red or white

Air-Blow

Moves the tiniest components away from the edge

Standard diverter

Redirects the components from the edge

Brush diverter

Redirects the components from the edge

Wedge diverter

Components deviation system consisting of a wedge located between the steel surface and the rotary disc

Quick emptying

For fast product changeovers (FlexiBowl® 500, 650 & 800)

Custom grooved disc

Design upon request

Multiple parts feeding

Simultaneous feeding of different components

Round edged disc

The Rotary Disc is available in various colours, textures, degrees of surface adhesion for FlexiBowl® 200, 350 & 500E

Rotary disc

The Rotary Disc is available in various colours, textures, degrees of surface adhesion for FlexiBowl® 500, 650 & 800

Cleanroom version

Pre-installed bundle for compatibility with Cleanroom class ISO 5. Available for FlexiBowl® 500, 650, and 800

Calibration Plate

Specific calibration plate tailored on the FlexiBowl® vision area, allows you to reach the maximum accuracy and repeatability

FlexiTrack

Enables the circular conveyor tracking of the FlexiBowl®

Remote Control Box

Separate electrical cabinet to remote the internal electronic parts of the FlexiBowl®

FlexiBowl® IP40

Pre-installed kit to increase FlexiBowl® degree of protection up to IP 40

Remote Control Box

Separate electrical cabinet to remote the internal electronic parts of the FlexiBowl®